Die Casting
Aluminum die-cast parts for structural and cosmetic applications.
- Aluminum + Zinc
- Aesthetic-Grade
- Post-Machined
Aluminum and zinc die-cast parts for structural and aesthetic applications. Tooling sourcing, gating design, post-machining, and finishing — all managed under one program team.
- Materials
- A380 aluminum · Zamak 3/5 zinc
- Tolerances
- ±0.1–0.3 mm cast · ±0.025 mm post-machined
- Lead time
- Tooling 6–10 wks · First parts 2–3 wks
- Volume
- 500 → 100k+ parts
- Aluminum die casting
- Zinc die casting
- Gating + flow design
- Post-machining
- Anodizing + finishing options
- Tool sourcing + qualification
- Tool sourcing
- Gating + flow design
- Post-machining
- Anodize / chrome / paint
- Volume scale-up
- Quality plans
Show-quality castings start at the gate. Flow analysis, porosity control, and finishing are decided together — never handed off.
Die Casting in 3 phases
A structured engineering workflow — same team across every phase, no handoffs.
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1
Gating + flow design
Mold filling and porosity analyzed before tool design is locked.
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2
Tool sourcing
Qualified domestic and offshore tool sources, selected to fit volume and timeline.
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3
Finishing pipeline
Post-machining, anodizing, chroming, or paint — managed under one supply chain.
Sequential Aurora Taillight
Designed as an upgrade for the 1964-1966 Classic Mustang. Permanent mold cast rear housing, high pressure die cast and chrome plated front bezel and PCB driving sequential lamp array ready for installation.
Photos from the work
Deliverables, not deliverables-speak
Concrete artifacts in your hands — files, parts, reports, and packages ready to use.
- Aluminum die-cast parts
- Zinc die-cast parts
- Tool design + sourcing
- Gating + flow analysis
- Post-machined features
- Surface finishing
- First-article reports
- Tooling qualification
Why companies trust M² Engineering
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Aesthetic-grade castings
Show-quality bezels, buckets, and trim. Surface defects engineered out before the first shot.
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Post-machining included
Tight bores and sealing surfaces machined post-cast under one program.
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Finishing flexibility
Anodize, chrome, paint, or raw — qualified finishers paired to each program.
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Direct access
Communicate directly with experienced engineers throughout the project.
- 3Decades of combined experience
- $120MManufacturing company built
- 25+Years engineering leadership
- 100%Direct founder access
Where this capability ships
- Automotive
- Consumer Products
- Electronics
- Industrial Equipment
- Specialty Manufacturing
Talk directly with the engineers who will work on your project
Send drawings, a sketch, or a product concept. Buzz or Jack will respond personally with practical engineering guidance — typically the same business day.